Throughput is the core performance indicator of a construction waste chute, determining how much waste can be handled per unit time. Reasonable throughput calculation and proper specification selection avoid insufficient capacity or over-configuration. This article details the throughput calculation method.
- Definition of Throughput
- Hourly Throughput
- The volume of waste that can pass through the pipe per hour
- Unit: m³/h
- Depends on diameter, falling speed, and waste density
- Daily Throughput
- Handling volume for 8 working hours per day
- Unit: m³/day
- Hourly throughput ×8h ×0.8 (coefficient)
- Per-Shift Throughput
- Handling volume for one shift (8h) per day
- Actual throughput is affected by loading frequency
- Throughput Calculation Formula
Theoretical throughput:
Q = A × v × η
- A: pipe cross-sectional area (m²)
- v: waste falling speed (m/s)
- η: filling ratio (0.3–0.5; the pipe is not completely filled with waste)
Example (500mm Standard):
- A = 3.14 × 0.25² = 0.196m²
- v = 15m/s
- η = 0.3
- Q = 0.196 × 15 × 0.3 = 0.88m³/s
- Actual hourly: 0.88 × 3600 × 0.5 = 1584m³/h (the theoretical value is too large)
Actual throughput is limited by loading frequency:
- Workers load about 2–3 times per minute
- Each load is about 0.1m³
- Actual hourly throughput is about 2–3 m³
III. Actual Throughput of Each Specification
| Specification |
Hourly throughput |
Daily throughput (8h) |
Applicable area |
| 400mm Light-duty |
1~2m³/h |
8~15m³ |
≤2000m² |
| 500mm Standard |
2~3m³/h |
15~25m³ |
2000~4000m² |
| 600mm Heavy-duty |
3~4m³/h |
25~35m³ |
4000~6000m² |
- Waste Volume Estimation
- Estimation by Building Area
- Main structure stage: 0.02–0.03 m³/m²
- Masonry stage: 0.03–0.05 m³/m²
- Decoration stage: 0.01–0.02 m³/m²
- Demolition stage: 0.1–0.2 m³/m²
Example: a 20-story residential building, 1000m² per floor
- Total waste in masonry stage: 20×1000×0.04=800m³
- Masonry time per floor is about 3 days
- Waste per floor is 40m³, completed in 3 days
- Daily average about 13m³/day
- A 500mm Standard (15–25 m³/day) is sufficient
- By Waste Density
- Crushed brick density: 1200–1500 kg/m³
- Concrete blocks: 1800–2200 kg/m³
- Decoration waste: 500–800 kg/m³
- Mixed waste: 1000–1300 kg/m³
- Factors Affecting Throughput
- Effect of Diameter
- The larger the diameter, the larger the cross-sectional area
- 500mm has 56% larger cross-sectional area than 400mm
- Throughput increases accordingly
- Effect of Falling Speed
- The faster the speed, the greater the throughput
- But excessive speed causes impact and blockage
- Design speed 15–20 m/s
- Effect of Waste Lump Size
- Large waste lumps occupy pipe space
- Filling ratio decreases
- Throughput decreases
- Effect of Loading Frequency
- Worker loading speed is the bottleneck
- Simultaneous loading from multiple floors increases total throughput
- About 1–2 m³/h per feed inlet
- Effect of Blockage
- Blockage interrupts flow
- Buffer design reduces blockage
- Actual availability rate is about 90%
- Signs of Insufficient Throughput
- Queuing at feed inlets, workers waiting
- Waste piling up on floors
- Schedule delays
- Forced to use tower crane lifting (high cost)
VII. Measures to Increase Throughput
- Choose one size larger diameter: replace 400mm with 500mm
- Multiple feed inlets: 2 feed inlets per floor
- Double-shift operation: extend working hours
- Reduce large lumps: install a grid at the feed inlet
- Reduce blockage: properly install buffer sections
VIII. Longkang Selection Service
Longkang calculates throughput requirements based on the following data:
- Building area and number of floors
- Construction stage and schedule
- Waste type and density
- Number of floor feed inlets
Provides:
- Daily average waste volume estimate
- Throughput requirement
- Recommended chute specification
- Number of feed inlets
- Whether dual parallel pipes are needed